Product development, manufacturing process, product and process validation, serial production, and feedback activities are centralized in a single planning, management, and control tool, with the Gantt Chart, automatic notifications, and alerts to ensure deadlines are met and provide real-time information on the progress of each project.
The project's risk management is carried out in the module of Risk and Feasibility Analysis, in checklists prepared by the organization, in addition to other several tools for consistency analysis and compliance with the rules of the Core Tools, according to the APQP Manual-AIAG 3rd Edition, including the management, control, and risks associated with product and process changes.
Raw materials, including third-party supplied components, are controlled through Skip Lot sampling plans established by the organization, management of PPAP/VDA approval documentation from suppliers, incoming inspection plans, incoming inspection instructions, integration with the product under development (BOM), and notifications of raw material inspection backlogs.
Product data management, multi-level product structure (BoM), Design FMEA and FMEA-MSR (Monitoring System Response) as per Manual of FMEA 1st Edition AIAG/VDA, Prototype Control Plan, DVP&R (Design Verification Plan and Report), Documents/Drawings Management and Project Management of APQPs with Gantt Chart updated in real-time.
Process Flow Diagram, Characteristic Matrix, Process FMEA 1st Edition AIAG/VDA, Control Plans according to Control Plan Manual - AIAG 1st Edition, Operator Instructions/Setup Instructions and Reaction Plans.
Preliminary Process Capability Study, MSA Studies, Production Control Plan, Test Reports: Material Dimensional and Performance, Appearance and Customer Specific Requirements, and PSW-PPAP/PPA-VDA2.
Run@Rate, Layout Inspection, Inspection Records, Statistical Process Control, Batch Quality Certificate, Process Capability Monitoring, Quality Control of Raw Materials, Non-Conformities Records and integration with ISOQualitas.ACT – for work floor support – (MES-Manufacturing Execution Support).
Registration and control of non-conformities (Internal and External), Problem Solving Process (Global 8D Methodology), and Record of lessons learned for process improvement and maintenance of the product provided.
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